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Breasley Foam

Derby Road
Wirksworth
Derbyshire


Phone
:
01629 823680

Fax:
01629 825386

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  • About
  • Upholstery
  • Packaging
  • Medical
  • Industrial
  • Consumer

Welcome to Breasley Foam, the largest independent foam converter in Great Britain.

Whichever product you are interested in, our state of the art machinery,
comprehensive knowledge of foam conversion and ability to provide our customers with high or low volumes in a variety of grades, you can be certain that you will find it at Breasley Foam.

Joint partners Alan Crowshaw and Peter Walker founded Breasley Pillows Ltd. in 1973. Over 30 years later, Breasley Foam is now one of the most respected and successful companies in the business.

Breasley boasts two factories in the North of Derbyshire, maintained by around 200 experienced employees. Our in house transport facility allows us flexible and prompt delivery anywhere in the country,
supplying a whole range of products from furniture through to packaging.

Customer satisfaction is a key issue here at Breasley foam. We aim to achieve this at all costs, which is why we maintain;

State of the art equipment ensuring we are ahead of our competition technologically. A skilled workforce with years of internal training and shared experience. A huge range of foam grades from the largest foam producers in the world. A delivery service providing flexibility and prompt, efficient service.


We supply very high quality foam fillings for many of the country's largest furniture and caravan companies. We pack and label to our customers own specifications and operate very fast and efficient deliveries for both small and large production runs. With our emphasis on service, our customers have come to expect not only a high quality product but also a top quality service.

Due to our advanced technology and machinery we can produce very intricate and complicated products. Our customers can send to us via e-mail industry standard drawing exchange files (DXF) and we can reproduce exactly the customers' design. Or, a template can be sent to us and our design technicians can create digitally the exact specifications required.

Memory foam was developed by NASA for use in the space shuttle to reduce the G-force pressure on the astronauts during lift off and re-entry. The foam distributes the pressure evenly over the body reducing back problems and sores. Breasley can produce and deliver memory foam for seating and bedding. We also have sterilization facilities to make sure our products are suitable for the medical environment.

These are some of the medical products we produce;

Pressure relief mattresses
Wheelchair cushions
Mattress overlays
Lumbar and back supports
Neck support cushions
Packaging for surgical equipment
Specialist pillows

We can manufacture foam for all types of industrial applications.

Here are a few examples;

Gas and liquid filters
Sound proofing
Fire protection
Specialist cleaning applications
Pottery finishing sponges
"Pigs" for oil and water pipelines
ranging from 15mm. diameter by 20mm. long to
2 metres diameter by 3 metres long
Vibration reduction mats
Gaskets and seals
In 1992, Breasley Foam became the first company in the UK to manufacture converted, 3-dimensional novelty sponges. Innovative design and industrial creativity ensured that we improved our high product quality and capabilities ever since. Because we have installed a CNC operated automatic press, we are equipped for high quality production runs. We can also package so we can deliver the finished product to our customers.